Branding Panels

So, you already have your logo and corporate image, but what’s next? If you’re looking to create an eye-catching sign or banner to showcase your brand, you may be wondering about the different techniques, finishes, and materials available. This is where branding panels come in.

Branding Panels are smaller panels made of materials such as Aluminium Composite (ACM), Foamex or Correx that are pinned to an existing hoarding, whether it’s outdoors or indoors. Our branding panels are the perfect solution if you already have a hoarding panel on display as they allow you to repurpose your existing board.

Branding panels are a cost-effective way to create an attractive design without any limitations. While boards or panels without lighting don't have as much visual impact, they are more economical. At Express Hoardings, we give you the option to illuminate your branding panels externally, giving your design that extra boost. We can also help you decide on the best way to make the most out of your branding panel.

If you choose our branding panels, we make it easy for you. We print your desired image or text in-house and you can easily attach your branding panel to your old hoarding board using polyester panel pins or other fixing options. If you're unsure about what option is best for you, simply ask us for advice.

Materials Used

Choosing the right material for a branding panels can be a complex task. To simplify things for you, we have compiled a list of frequently asked questions that will help you understand the benefits of Aluminium Composite, Correx and Foamex materials.

What is Aluminium Composite (ACM)?

Aluminium Composite Material (ACM) is a popular three-layer composite sheet used in building materials. The sheet is made up of a plastic core layer with aluminium on both sides. The outer layer of the product has a decorative and protective coating. In recent years, ACM building materials have grown in popularity due to their modern, sleek appearance.

ACM materials have gained popularity in the construction sector over the last few decades. Designers love the variety that these materials offer and prefer to use them in their creations. While all ACM sheets will have a thin layer of aluminium, there are two choices for the core material. The first material is Polyethylene (PE). ACM panels that use PE cores are more affordable and lighter, making them a popular choice for buildings that are up to two stories tall.

For larger buildings, builders are opting for more specialised fire-retardant cores. While fire-resistant cores are more expensive, new fire safety requirements may necessitate the use of these panels in multi-story constructions.

Is ACM fire-resistant?

Aluminium Composite Material (ACM) panels come with different fire-resistant ratings. B1 is the common rating for most ACM panels. However, not every plastic aluminium composite panel is fireproof, and the fire-resistant performance is determined based on the non-combustibility grade. There are four types of non-combustibility grades; B1, B2, B3, and A2. B3 is the lowest grade with a flammable raw material rating, while B2 is classified as a combustible building material. Therefore, when choosing a fire-resistant material for your building, it is crucial to consider the product's fire rating feature.

  • A2 fire protection rating is for non-combustible construction materials that are difficult to burn.
  • B1 classification is for flame and fire-retardant building materials that have good flame and fire-retardant properties. When the material comes into contact with an open flame in the air or is exposed to high temperatures, the fire will not spread quickly. Once the fire source is removed, the combustion will stop as quickly as possible.
  • B2 is the third fire-resistant performance class for flammable materials. These substances have unique fire-retardant properties. When exposed to a fire in the air or a high temperature, they will ignite, causing the fire to spread, similar to wooden columns, beams, staircases, and trusses.
  • B3 classification for construction materials is the least efficient in terms of fire safety. They are flammable materials that do not have any fire-retardant properties. As a result, they are regarded as flammable and dangerous and are the worst choice for building claddings.

Where can you use ACM?

Aluminium Composite Material (ACM) is popularly used in curtain walls, exterior wall decorations, advertising, and interior wall decoration. It's essential to note that the specifications of the building material vary depending on its intended use.

  • ACM for Building Curtain Wall: When using ACM for building curtain walls, the top and bottom aluminium panels must have a minimum thickness of 0.50mm, and the total thickness must be at least 4mm. Typically, aluminium sheets from the 3000 and 5000 series are used, and it should be coated with fluorocarbon.
  • ACM Material for Indoor Use: In most cases, upper and lower aluminium panels used for indoor purposes are made of an aluminium plate with a thickness of 0.20mm and a minimum thickness of 0.10mm, with a total thickness of 3mm. The coating is either polyester or acrylic. Additionally, ACM can also be utilised in airplanes, cabinets, and automobiles.
  • ACM Materials for Exterior Wall Decoration and Advertising: For exterior wall decoration and advertising, the top and bottom aluminium panels should be rust-resistant and have a thickness of at least 0.20mm, and the total thickness should be at least 4mm. A fluorocarbon or polyester coating is typically used.

Advantages of ACM and its Popularity

  • Rigidity: Compared to a single-layer aluminium plate, the aluminium-plastic composite panel features a higher elastic limit, is more resistant to bending, and can maintain good flatness performance naturally over an extended period without requiring excessive external force.
  • Lightweight: ACM is composed of aluminium and a small-density plastic core material, making it smaller and less hefty than other metals with the same thickness and rigidity.
  • Colourful and Decorative: The layers of the aluminium-plastic panel can be manufactured in a variety of colours, and the design can be tailored to suit any application. Additionally, photocopying technology can replicate various textures, such as granite, wood grain, and metal patterns, to create a unique texture and high-quality pattern design.
  • Durable: Aluminium-plastic composite board utilises a metal and core material thermal composite technology with strong bonding. The surface coatings vary based on the application environment, with fluorocarbon coatings providing superior weather resistance.
  • Affordable: Pre-coating continuous coating and metal/core material continuous thermal compounding manufacturing are used in producing aluminium-plastic composite panels, thereby resulting in high production efficiency and low raw material costs. ACM is an economical alternative to typical metal veneers.
  • Eco-friendly: The discarded aluminium-plastic panel contains recycled aluminium and plastic core components that have low environmental impact. Moreover, wood-aluminium composite panels and outdoor ornamental aluminium-plastic panels utilise fluorocarbon coatings, which are highly durable with low maintenance costs, resulting in low overall life cycle expenses.
  • High Surface Flatness: The surface flatness of the aluminium-plastic composite panel exceeds that of a single-material metal sheet, particularly the large-sized sheet materials, owing to the continuous thermal composite production process. It has a flat and uniform appearance and is often used for architectural decoration.

Is ACM safe to clean?

To clean aluminum composite material panels, you can use a soft, damp cloth. If necessary, you can use a mild detergent. The water should be at room temperature.

Do not use harsh or sharp objects to clean the panels, as this could scratch them. If there is debris or caked-on dirt, apply water, mild soap, and a soft cloth or sponge until the dirt is removed. Avoid using anything with a bumpy texture.

Rinse the area well after cleaning, and then pat it dry. The surface should be left looking crisp.

Here are some additional tips for cleaning aluminum composite material panels:

  • Clean the panels regularly to prevent dirt and grime from building up.
  • If you use a detergent, make sure it is mild and non-abrasive.
  • Do not use strong chemicals or solvents to clean the panels.
  • If you have any doubts about how to clean the panels, consult the manufacturer's instructions.

    Is ACM weather resistent?

    ACM is recognised for its robustness and long-lasting performance, despite being lightweight. It is highly resilient to a variety of weather conditions, including extreme outdoor temperatures and extended exposure to the elements such as sun, wind, rain, and snow. While there is a chance of denting from flying debris during catastrophic events like hurricanes, ACM is able to withstand more damage than many other materials.


    What is Correx?

    Correx is a type of extruded polypropylene sheet that is sold under a specific brand name. While it is sometimes referred to as corrugated plastic, it is different from corrugated cardboard in that it consists of a single piece with two flat surfaces and flutes, or open pipes, running through it. The thickness of Correx is determined by the size of these flutes.

    What Material is Correx composed of?

    Correx is manufactured using propylene ethylene copolymer, which is a type of corrugated plastic.

    What is the manufacturing process of Correx?

    The production process of Correx involves the use of a molten plastic material that is forced through a metal template or die. As the plastic material passes through the template, it cools down and solidifies into a continuous sheet. The sheet is later cut into individual boards which can be printed on.

    Is there a difference between Correx, Corvex, Coriflute and Corrugated plastic sheets?

    If you're confused about the similarities or differences between Correx, Corvex, Coriflute and corrugated plastic, don't worry. While these may seem like different products, they are all essentially the same thing: corrugated plastic sheets.

    That being said, it's important to note that Correx is actually a brand name that has become so widespread that people use it as a generic term to describe any type of polypropylene fluted plastic sheeting. So, whether you're looking for Coriflute or Corvex, you're essentially looking for the same thing as Correx.

    Is Correx recyclable?

    Yes, Correx can be recycled and it belongs to the Waste stream 5 category.

    Does Correx decompose naturally?

    Although Correx cannot be classified as biodegradable, it will eventually decompose and fall apart with prolonged exposure to sunlight.

    Does Correx have waterproof properties?

    Correx is definitely 100% waterproof, making it an excellent option for temporary signs and outdoor advertising displays that require printing.

    What is the temperature range that Correx can handle without melting?

    The temperature at which Correx begins to soften is around 144 degrees Celsius and it will completely melt at 165 degrees Celsius.

    Is Correx resistant to fire?

    Ordinary Correx does not have fire-resistant properties. However, there are alternatives that offer flame-retardant capabilities. We recommend consulting with our team to explore these options further.

    What is the strength of Correx?

    Correx is an incredibly strong material that can withstand a significant amount of force. It's especially resistant to tearing or breaking when its thickness is 4mm or greater, making it highly durable for a wide range of applications. However, it should be noted that while it can be easily bent along the flutes, it's much more challenging to bend it across them.

    What is Correx used for?

    Correx, a corrugated plastic material, finds its applications in a broad spectrum of industries. The material's uses are determined by its thickness.

    The 2mm-thick Correx variety, being the thinnest, is widely used in tray and packaging applications.

    The 4mm version is the preferred choice of many printers for small outdoor signs and point of sale products that include stockist boards, safety signs, and bollard covers.

    Thicker 6mm and 8mm Correx varieties find their use in creating larger signage, where their extra thickness adds to their strength.


    What is Foamex?

    Foamex is a type of board that is 5mm thick and composed of compressed PVC foam. This material is versatile and offers a range of benefits, including strength, durability, and weather resistance. It is also fade-resistant, cost-effective, and eco-friendly.

    Foamex boards are popularly used in various ways such as wall cladding, partitioning, and shop fittings. They are also ideal for creating information boards, sale signs, store displays, exhibition graphics, and point-of-sale signs. With their fire-rated feature, Foamex boards also work well as hoardings and event signage.

    What size sheets do Foamex come in?

    Foamex sheets are versatile materials that can be used for various applications, such as signage, displays, and exhibitions. If you're wondering about the sizes that Foamex sheets come in, read on!

    Foamex sheets can be printed and cut to any size. Our website offers pre-cut sizes to make it easier for you to choose your order based on the hoarding panel size! These sizes are 600 x 400mm, and 600 x 600mm, 1200 x 600mm and 1200 x 1200mm.

    If you require a larger Foamex sheet, we can provide sheets up to a maximum size of 3048 x 1951mm (10ft x 6.4ft), and 3962 x 1951mm (13ft x 6.4ft), with the option to have drilling holes to help mount them. This is because the size and weight of the board may be too heavy for hook and loop fastening to safely secure to a hoarding board or wall. Contact us for a quote

    Can Foamex Sheets be used outdoors?

    Yes, Foamex Sheets are suitable for outdoor use thanks to the high-quality UV ink printing process. This process ensures that your foam board display can be safely exhibited outside without any fading or running issues.

    Unlike wood, Foamex is water-resistant and doesn't rot or swell in wet weather. This durability makes Foamex Signs a popular choice for various outdoor events, constructions sites, hospitality venues, retail environments, community centers, churches, and schools.

    How do I mount my Foamex PVC board?

    If you're looking for a lightweight and sturdy display board, Foamex Signs are an excellent option. There are several ways to install them, making them a versatile choice for different purposes. Here are some tips for mounting your Foamex board:

    • Freestanding display: You can use a wedge base to create a freestanding display board.
    • Post or stake mount: Install your Foamex board on a post or wooden stake for a front of business or estate agent sign.
    • Wall mount: Foamex signs can be mounted on walls. Drill holes into your desired location and then mount using chipboard screws. For larger displays, it is recommended to leave a 20mm margin between each hole and the edge of the Foamex sheet, with each hole roughly 500mm apart.
    • Ceiling hung: You can also hang Foamex signs from the ceiling.
    • There are several fastening options available to help you install your Foamex board, including screws, hook and loop fasteners, and magnetic tape. For larger sizes, we recommend using screws due to the weight of the sheet.

      With these tips, you're ready to install your Foamex board for a clean and professional display!

    How do I supply artwork for my Foamex panels?

    Submitting print-ready artwork for your Foamex panels is a hassle-free process. Simply use our Artwork Upload function when selecting your product options above. If you encounter any difficulties or need assistance in designing your artwork, feel free to take advantage of our templates or the in-house design service we offer. Moreover, if you have pre-existing artwork, we also provide a free artwork checking service.

    Are Foamex sheets fire safe?

    The 5mm-thick Foamex boards are Class 1 fire rated to BS476 Part 7, 1987. The test produces a fire rating of Class 1, 2, 3 or 4 depending upon how far a flame travels over a surface. This means Class 1 is the best rating as it shows the lowest level of flame spreading. The 10mm Foamex sheets are safe for use in public areas where safety measures are required, such as schools, leisure centres, hospitals, public and community buildings.

    Additional Information

    Weight 0.5 kg
    Dimensions 4 × 600 × 400 mm
    Material

    Aluminium Composite, Correx, Foamex

    Size

    600 x 400mm, 600 x 600mm, 1200 x 600mm, 1200 x 1200mm

    Sides

    Single Sided, Double Sided

    Drilling

    None, Pre-Drilled

    Lamination

    Gloss, Matt

    Artwork Submission Process

      1. Artwork files created and submitted.
      2. Files are checked and prepared for print by our art department.
      3. A low resolution is sent to you for approval.
      4. You check your proof and either approve or advise (if not approved, new files / fonts / images should be supplied at this point).
      5. Artwork is sent to print.

    We will let you know at the earliest opportunity if your files are not suitable.

    Artwork Set Up

    Templates
    We recommend that you obtain the templates provided for each product. This will aid you in precisely positioning your graphics before uploading them with your order. Templates are available in the following file formats: ai, and pdf. If you are not a graphic designer, we recommend downloading software that will enable you to view the provided templates. Use a PDF reader by clicking here to get a free version: https://get.adobe.com/uk/reader/

    Bleed
    The extra amount of printed image that extends beyond the edge of the product, ensuring edge to edge printing. 2mm bleed is required on the majority of all artwork, unless the templates shows otherwise.

    Software & File Types

    The prices shown are for your artwork to be supplied in a "ready to print" format.

    • Our preferred file type for artwork submission is an editable, uncompressed PDF.
    • We are compatible with Adobe Illustrator, InDesign and Photoshop.
    • All images should be embedded into the file, supplied at 300dpi, 100% scale and CMYK.

    Please Note: Word, PowerPoint, and Microsoft Publisher are not publishing programmes, and if we attempted to convert them, the results would be costly and unpredictable. It is your obligation to provide us with precise, print-ready artwork.  Since we cannot be held liable for print mistakes or delays where incorrect artwork has been supplied, please carefully review your artwork before sending it to us.

    Colour Output

    • All artwork files must be set up as CMYK.
    • Please remember to:
      • Convert all RGB images and colours to CMYK
      • Convert all spot colours to process CMYK for digital printing
        (Pantone matching cannot be guaranteed for digital printing)
      • Specify Pantone colours if your job has been costed for screen print in spot colours

    Fonts & Images

    Convert text to outlines
    To prevent missing font issues, please make sure all text in your document is converted to outlines. This is done by selecting the drop down menu ‘Type’ in Illustrator and InDesign, then ‘Create Outlines’. If this is not possible, please supply the font files themselves, as either a .ttf or .otf.

    Resolution
    Any pixel based images in your artwork should either be embedded or supplied with your files. They should be supplied at a resolution of 300dpi, 100% scale, as this prevents the final print looking pixelated. Please check the resolution of your images, as they may look ok on screen but not in print. Please save your images in one of the following formats: .tiff , .jpg , .psd , .pdf.

    Sending Your Artwork

    Maximum file size: 19mb. File types: jpg jpeg jpe png gif pdf svg eps ai psd zip.

    If your files exceed the 19mb limit, you can use a third-party tool named WeTransfer icon Transfer To send your files, use the email [email protected] for the 'Email to' and provide us with a valid email address or/and order number if the files are sent outside of our services.

    Please contact one of our team members if you require assistance with file types or artwork resolution.

    Delivery Rate Information

    Delivery Rate Delivery Price (% Fee p/u qty) Delivery Type
    Small Sized Product(s) £3.99 fixed + £0.80 per unit qty* ex.Vat 5 - 7 Working Days**
    Med Sized Product(s) £6.99 fixed + £1.10 per unit qty* ex.Vat 5 - 7 Working Days**
    Large Sized Product(s) £9.99 fixed + £1.50 per unit qty* ex.Vat 5 - 7 Working Days**
    Min Spend £1.500 Free Delivery 5 - 7 Working Days**
    Pickup Only (Mon-Fri) FREE Head Office

    Delivery service is only available for delivery addresses within the UK Mainland.

    We aim to deliver your order within 5 to 7 working days from purchase using a courier service that requires a signature upon delivery. If you are not available to receive your order, a card will be left with instructions to call and arrange alternative delivery.

    Upon placing your order, you will receive notifications regarding order picking, dispatch, and delivery updates.

    Orders are processed from Monday to Friday, excluding bank holidays; orders placed on non-working days will be delivered on the next available working day.

    It is essential to carefully inspect your item(s) upon delivery and refuse any damaged goods. If you are unable to check the item(s), please sign for the goods as unchecked, and notify us immediately concerning any issues found*

    *Delivery prices is based on a fixed rate + fee per unit. e.g. Qty 1 = £3.99 + £0.80 p/u = £4.79 ex.Vat. An additional fee of £0.80 per unit (Qty) is applied thereafter. Price example is based on a small item from our catalogue.

    **Please keep in mind that we will not be held responsible for any delay or failure to deliver the packages within the estimated delivery timeframe. Moreover, we cannot refund any out of pocket expenses or costs incurred in cases of failed or delayed deliveries.


    Payments

    We accept all major credit and debit cards, including Apple & Google Pay services.

    Card Type Acceptance Merchant
    MasterCard Accepted PayPal / Stripe
    Visa Accepted PayPal / Stripe
    American Express Not Accepted PayPal / Stripe
    Google Pay* Coming Soon Stripe / Google Pay
    Apple Pay* Accepted Stripe / Apple Pay

    *Apple & Google Pay services are only accessible depending on the device(s) you are using:-

    • Google Pay; checkout using Chrome on an Android phone, Tablet, and PC.
    • Apple Pay; check out using Safari on the iPhone, iPad, and Mac.

    Please note: We do not hold any credit or debit card details on our server! All credit or debit card details are held using a third party merchant account service which include; PayPal; Stripe; Google Pay & Apple Pay. We are not liable if these accounts are effected outside of our services.


    Returning Defective Goods

    If you happen to receive damaged or defective products, please let us know within 48 hours of receiving your order through email at [email protected] or by phone at 01257 241222.

    We highly recommend getting proof of delivery when you return the items. We are not liable for any products lost during the return shipping.

    If possible, we will replace the damaged or defective products at no extra cost. We will deliver the replacement products to you without any delivery charge. However, if we are unable to replace the product, we will refund you the full purchase price plus delivery charge, and this will be our maximum liability.

    For more information, you may refer to our Terms and Conditions.


    Cancelling your Order

    If you need to cancel your order, you have the right to do so under the Distance Selling Regulations. To cancel, simply contact us by phone or email within 24 hours after your purchase date, and make sure to provide your order number. This allows us enough time to stop any printing or installation processes and process your refund. Refunds will be issued to the credit or debit card used to make the purchase.


    Our Delivery Partners

    Our delivery partners - FedEx, dpd, Tuffnells and APC.

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    Branding Panels

    £20.00£102.00 ex.Vat - £24.00 inc.Vat

    Branding panels are becoming increasingly popular for construction sites and storefronts due to their extensive advertising capabilities. Using Aluminium Composite, Correx or Foamex panels, we can print various details such as corporate logos, web addresses, contact information, and more. With quick turnaround time, we can also mount these panels on your boards.

    Change options below to display different prices.

    **Fee applies. A £25 charge = 1 hour design time. Additional charges will apply if project requires more time. These will be charged outside of our online services.
    Product Templates

    Click a logo below to download Branding Panels template(s) to help place your designs correctly.

    Adobe Acrobat iconAdobe Illustrator icon
    Quality Guarantee

    Our dedication to customer satisfaction is unmatched, and we're committed to delivering not only top-notch print services, but also exceptional customer care. When you choose Express Hoardings, you can trust that your printing job will be delivered on time and to the highest standard possible.

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